What is cutting

Here’s some basic knowledge about cutting and TDC (TDC) cutting examples.

What is cutting

Cutting is a one of methods to maxchine metals.
There are three main types: turning, milling, and drilling, and the equipment and machines used differ depending on the shape and size of the target product.Also, when performing each cutting operation, select whether it is a “single-blade tool” with one blade or a “multi-blade tool” with multiple blades.

In addition to being able to obtain high precision in cutting as well as polishing, there is also the aspect that it is environmentally friendly, such as chips that are no longer needed due to cutting can be recycled.

TDC’s cutting processing

Accumulating our unique know-how, we have established the world-class polishing processing techniques in the field of ultra-precise lapping/polishing. TDC offers one-stop shopping for complex parts and components requiring machining, grinding, lapping, and polishingapplied to various shapes and materials.

  • Flexibility to work with our customers from prototypes and R&D to full production.
  • Offering one-stop shopping for all processing such as machining and shaping, lapping, polishing.
  • Applying wide variety of materials from soft resin to hard sapphire.

How we do cutting

ブラザー マシニングセンター

With a machine tool called a machining center that can perform combined machining, we can finish cutting out materials such as test pieces and substrates with high precision, as well as general cutting such as drilling and drilling.

In addition, TDC has a track record of cutting for 50 to 60 years as a post-process of die casting.High-precision cutting is possible because we have a lot of know-how and experience.

Materials

Compatible with a wide variety of materials by combining cutting and polishing and grinding

Metals Stainless Steel / Superalloy / Copper / Titanium / Aluminum / Molybdenum / Tungsten/ Nickel / Tantalum etc.
Ceramics Al2O3 / ZrO2 / SiC / Si3N4 / SiO2, Also Coating and Plating are acceptable.
Crystalline Material BK7/ Crystal/ PYREX/ Quartz / Si/ SiC /GaN/ Sapphire
Resin Engineering Plastics / PEEK/ PMMA /PEFE

Processing Achievement

Processing accuracy that can be achieved by combined processing of cutting, grinding, and polishing

Thickness Tolerance ±0.1 um
Dimention
Position Accuracy
±0.5 um
Perpendicularity 0.5 um
Parallelism 0.1 um
Flatness 0.1 um
Surface Roughness Ra0.01 um
Straightness 1 um

Processing Facility

Processing accuracy that can be achieved by combined processing of cutting, grinding, and polishing

Production Capability

Equipment Size Quantity
Machining Center 400×200 2
Milling Machine 250×1,000 3
Lathe φ80 2
Lathe φ65 1
Lathe φ100 1
Lathe φ180 1

and ohter…

Flat surface Grinding Machine
(MAX 1500mm)

Equipment Size Quantity
Nagase 1500×600 1
Okamoto 600×300 1
Okamoto 600×400 1
Okamoto 600×500 1
Sanshin’s Rotary Polishing φ750 2

Slicing Machine

Equipment Size Quantity
Okamoto 420 200×350 3
Okamoto 3G 200×350 2

Processing Equipment

Feel free to contact us for any inquires.

Cutting method / principle

Typical cutting methods include” lathe “where a tool is applied to a rotated product,” milling “which is performed by fixing the product and rotating the tool and moving the cutting tool, and fixed product. There are three types of “drilling” to make holes in.

A lathe is used for “turning” and is used to machine round objects. On the other hand, in “milling”, a milling machine, a machine center, etc. are adopted, and it is mainly used for square processing. In addition, a drilling machine or milling machine is used for drilling.

It is necessary to use each machine tool for each process and each processing purpose. However, if we use machining center, we can offer these combined machining and cutting can be done automatically using a program, so it is possible to perform cutting that is difficult to do efficiently and manually.

Turning

Turning is a method of rotating (turning) the target product and applying a cutting tool to turn it.We use a “lathe” to fix and rotate the product and a tool called a “bite”.There are various types of tools such as high-speed tool steel tools, carbide brazing tools, and throw-away tools, which are used according to the purpose of machining.There are also four processing methods: “outer diameter processing”, “thread cutting”, “inner diameter processing”, and “parting off”.

Milling

Milling is a method of rotating the blade, which is the opposite of turning.With the product fixed, we will cut using a rotating blade.

A special machine called a milling machine or milling machine is used for processing.Use different tools according to the purpose, such as “front milling cutter” for flat surface machining, “flat milling cutter” for T-groove machining and dovetail machining, and “end mill” for step / side machining / keyway machining.
The target products are plate-shaped products, box-shaped products, square products, and other processing methods that are often used for squares.

Drilling

Drilling refers to the process of drilling holes in a fixed product by rotating a tool.

The tools used are a drilling machine for fixing the product, a drill for making a hole, and a reamer for shaping the hole.In addition to this, there is cutting oil (or engine oil) that smoothes and cools the machined parts during work.
Drilling is used for bolt holes and shaft holders, and taps can be used instead of drills to drill screw holes.

Advantage od cutting

“Cutting is not limited by the thickness of the material like sheet metal and stamping. Any shape can be processed according to the purpose as long as the product to be processed fits in the machine used.In milling and drilling, the machining speed of the spindle and the compatibility between the blade and the material can be adjusted according to the machining target.
The advantage is that it can process a wide variety of materials such as resin as well as metals such as iron and stainless steel.

What we can do with cutting

If it is a lathe machining specialized for round shape machining, it can handle precision machining of bolts and shafts.
On the other hand, in the case of milling, the milling machine can be adjusted mainly according to the square material and material, so it is possible to process not only grooves and sides but also complicated shapes.Also, in drilling, it is said to be suitable for machining screws, bolts, shaft holders, etc.

Noted

In general manufacturing company, there are restrictions on the size and field of cutting that can be handled, so caution is required when making a request.
In order to meet the needs of all customers, TDC does not limit itself to cutting, but also supports precision machining with various technologies and processing methods regardless of material and shape, so please contact us once.

Polishing service

Cutting service in TDC

“Cutting depends on the shape and size of the object to be machined, and the machine used and the method used.
Therefore, if you are not familiar with the construction method, you may not be able to perform the optimum processing for the product.TDC Co., Ltd. has accumulated unique technological development and know-how in various processing, and can handle all shapes.We can handle all the precision processing that our customers demand, so please feel free to contact us.

Feel free to contact us for any inquires.

Related page